A study of reduction of production stops in a packaging industry in the city of Maringá – PR

Autores/as

DOI:

https://doi.org/10.26853/Refas_ISSN-2359-182X_v11n04_03

Palabras clave:

Machine Stops, MASP, Processes improvement

Resumen

Businesses are currently under intense consumer pressure to offer lower-priced products. As a result, many are reducing prices through cost reduction, but they need some simple techniques to achieve this desired reduction. In this context, machine problems related to unplanned stops and downtime increase their costs. This study discusses the application of the Method of Analysis and Solving Problems (MASP) to reduce machine downtime in a paper packaging company’s production sector. For this application, we use the eight steps of the MASP, considering quality and process improvement tools as a cause-and-effect diagram, a Pareto chart, and 5W1H. These tools made it possible to carry out a more effective analysis process so that it was possible to find the causes of machine downtime in the thermoforming sector. After identifying these causes, supervisors and employees proposed an action plan, executed it, and they standardise those activities. The MASP results in an easy way to find solutions to the described problem.

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Biografía del autor/a

Josiane Carla da Silva Oliveira, Universidade Estadual de Maringá

Production Engineer.

Washington Luiz Félix Santos, Universidade Estadual de Maringá (UEM)

Associate Professor and Director of the Goioerê Regional Campus of the State University of Maringá (UEM).

Mario Henrique Bueno Moreira Callefi, Universidade Federal de São Carlos (UFSCar)

Researcher at the Chair of Factory Planning and Intralogistics at Chemnitz University of Technology. PhD in Production Engineering from the Federal University of São Carlos (UFSCar).

Cinthia Sayuri Shiramizu, Universidade Federal de São Carlos (UFSCar)

Master's student in Production Engineering at the Federal University of São Carlos (UFSCar).

Sara Yumi Shiramizu, Universidade Estadual de Maringá

Production Engineering Student. Maringá State University.

Citas

ABRE – Associação Brasileira de Embalagem. Setor de embalagem apresenta crescimento de 6,8% no segundo trimestre 2021. 2021. Disponível em: https://www.abre.org.br/inovacao/setor-de-embalagem-apresenta-crescimento-de-68-no-segundo-trimestre-de-2021/>. Acesso em: 20 de dezembro de 2021.

ALMEIDA, D. A.; FAGUNDES, D. E. Aplicação da Gestão do Conhecimento no mapeamento de falhas em concessionária do setor elétrico. Revista Produto & Produção, v. 8, n. 3, p. 63-80, 2005.

ALMEIDA, P. S. Manutenção mecânica industrial: princípios técnicos e operações. São Paulo: Érica, 2015.

ANTUNES, J. Sistemas de produção: conceitos e práticas para projetos da produção enxuta. Porto Alegre: Bookman, 2008.

FOGLIATTO, F. S.; RIBEIRO, J. L. D. Confiabilidade e Manutenção Industrial. Rio de Janeiro: Elsevier, 2009.

MOSCHIN, J. Gerenciamento de Paradas de Manutenção. Rio de Janeiro: Brasport Editora, 2015.

PINTO, A. K.; XAVIER, J. N. Manutenção: função estratégica. 3.ed. Rio de Janeiro: Qualitymark, 2009.

Publicado

2025-04-30

Cómo citar

Oliveira, J. C. da S., Santos, W. L. F., Callefi, M. H. B. M., Shiramizu, C. S., & Shiramizu, S. Y. (2025). A study of reduction of production stops in a packaging industry in the city of Maringá – PR. Refas - Revista Fatec Zona Sul, 11(4), 14–27. https://doi.org/10.26853/Refas_ISSN-2359-182X_v11n04_03

Número

Sección

English

Métrica